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Dallas RoofingAuthority

Roof Systems · For owners & managers

Exposed-Fastener Metal Roofs: Leaks, Care, and Retrofit Options

Screw-down panels are common on warehouses and shops. Each screw has a rubber washer that ages in the sun.

How they fail

Washers dry out, screws back out with heat movement, and laps start to rust.

  • Leaking fasteners
  • Rust at overlaps and edges
  • Loose ridge caps

Repair choices

Fastener replacement with larger screws, seam sealing, and rust treatment can extend life.

Retrofit options

Coatings or a new roof system over the panels are possible when structure allows. Get an engineer's input when adding weight.

Common questions

How often should fasteners be checked?
Many owners check them during regular inspections.
Is rust always bad?
Surface rust can be treated. Rust-through needs panel repair.
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